Stalpoint - Sklap z metalowymi elementami, bariery drogowe, barierki techniczne, odbojnice stalowe.
StalPoint Producent metalowych zabezpieczeń ragałów, odbojnic metalowych i barier ulicznych

What is the process of manufacturing guardrails at StalPoint?
- From design to finished product

Behind every well-performing guardrail is not only the design, but also the manufacturing technology. Robotization, precision CNC bending machines, closed-system powder coating – these are what make it possible to deliver repetitive, aesthetically pleasing and durable guardrails.
Spawanie zrobotyzowane odbojnic metalowych

Innovation in the industry? Yes, but primarily in production, not in the form of the final product.

  1. Technical consultation and needs analysis

    The process always starts with the client. We receive a request for proposal, which may include a detailed design or just a general specification of needs.

  2. Design and documentation

    The next stage is the development of the technical design. For custom orders, we prepare:

    • 2D drawings and 3D models,
    • Technical simulations and fastening analysis,
    • material lists for production.
With an in-house design department, we can make changes even at the sample or prototype stage, which often proves crucial for larger projects.
  1. Cutting and processing of material

    Once the design is approved, we begin production. The process begins with precision cutting of steel – usually sheet metal and pipes – using:

    • 3D CNC lasers (for pipes and profiles),
    • 2D CNC lasers (for sheet metal),
    • Band saws (for thicker materials).

    The next steps are bending the parts on CNC benders, making holes, cuts and preparing the edges for welding.

  2. Welding and joining of components

    Among other things, our guardrails are welded by welding robots, which ensures:

    • excellent repeatability,
    • An even, aesthetically pleasing joint,
    • high mechanical strength.

    In the case of complex shapes and small series – we also use manual stations, operated by certified welders.

  3. Finishing and varnishing

    After welding, all parts go to the finishing department, where they are depending on the specifications chosen by the customer:

    • cleaned of burrs and chips,
    • Sanded in sensitive areas,
    • hot-dip galvanized,
    • Powder-coated in our state-of-the-art paint shop (default color is yellow or red or as ordered).

    Powder coating and hot-dip galvanizing ensure resistance to abrasion, weather and corrosion – which is crucial both indoors and outdoors.

  4. Quality control

    Each batch of barriers undergoes quality control, including:

    • measurement of dimensions,
    • weld verification,
    • paint coating tests,
    • Checking fasteners and mounting components.

    We have ISO standards in place and an internal documentation system to track every stage of production.

  5. Packaging and logistics

    The finished railings are packaged according to customer requirements – on pallets, in modular systems or individually secured. We deliver throughout Poland and Europe, working with both large construction companies and directly with investors.

StalPoint – manufacturing you can rely on

Manufacturing a guardrail may seem like a simple process, but only a refined system and experience can achieve the quality that the industrial market expects. At StalPoint, we focus on repeatability, durability and matching real-world operating conditions.

Do you have technical questions or need a quote? Contact our team – we will be happy to advise and design a solution tailored to your hall.

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